Dem Steel’s €2 Million Investment Marks a Major Leap in Production Technology Produced in the Demonte Prefabrik manufacturing facilities, Dem Steel continues to strengthen its pioneering role in the steel and light steel structural systems sector with significant technological investments. Over the past two years, Dem Steel has made a €2 million investment in machinery to enhance its production capacity and diversity. The company has added cutting-edge machines from some of the industry's most prestigious suppliers, such as SFS International from Austria and Hayes Machines from New Zealand, to its production line. These advanced machines increase the company’s production flexibility, allowing it to exceed industry standards.
Advanced Machinery Development and Design Dem Steel’s production processes are supported by the latest technologies from SFS International and Hayes Machines, globally recognized leaders with extensive experience in rollforming machinery. These machines are based on unique concepts developed by skilled and experienced design teams and are built to withstand the demands of intensive production over many years.
SFS machines stand out by offering a wide variety of profiles of different sizes and types. Variations in material thickness or differences in the lip, flange, and web sizes along the profile are kept to a minimum, ensuring consistent product quality. This provides Dem Steel with the advantage of maintaining high performance even with varying raw material grades, regardless of factors like material hardness and coating.
Additionally, the custom-designed punch systems used in SFS machines are developed specifically for each application. These punches increase production speed while ensuring precise results, allowing customers to quickly and easily switch between different profiles. The punch designs, integrated into the rollforming process, enhance efficiency while minimizing material and time waste.
Rollforming Stations: The Foundation of Quality Production Dem Steel’s rollforming machines feature more stations and longer machine lengths than most machines on the market. By increasing the distance between stations, material stresses are reduced, resulting in higher quality and more consistent products. These machines are designed to deliver highly consistent results, even across a wide range of raw material qualities. Adjustable and high flanges provide greater flexibility and allow for more customer-focused solutions to meet various production requirements.
CNC Machining: Precision Production and Quality Control The machines used by Dem Steel are equipped with high-quality CNC machining technology to ensure the finest tolerances. These processes guarantee high-precision part production, and quality control is conducted at the highest standards throughout. Each part produced with CNC machining undergoes a detailed quality control process to ensure machine performance and product quality.
Machine Automation and Software: Maximum Efficiency Dem Steel’s machines are equipped with synchronized motors that provide closed-loop control. These high-powered motors ensure long-lasting and high-performance machine operation, while advanced automation software allows for seamless management of all processes. The software, developed in-house, is fully compatible with various CAD and third-party programs, providing significant advantages in terms of flexibility and integration on the production line.
High-Quality Materials and Components: Durability and Performance Dem Steel uses only the highest quality materials and components in all its machines. Raw materials, processed through industrial hardening techniques, enhance the durability of the machines, while original parts used in electrical and hydraulic systems ensure reliability during production processes. All machine components are sourced from globally recognized third-party suppliers, preventing potential performance issues that could arise from using substitute parts.
A Revolution in Production Flexibility: Tailor-Made Solutions While most manufacturers in the Turkish market operate with 90 mm and 140 mm cassettes, Dem Steel surpasses these standards by offering mold sets ranging from 50 mm to 300 mm. This flexibility gives Dem Steel the advantage of providing the most suitable solutions for different projects and meeting customer demands in the most efficient way.
Dem Steel’s Future Vision: Innovative Production and Customer-Centered Solutions This €2 million machinery investment has significantly increased Dem Steel’s production capacity and flexibility, allowing it to offer broader and higher-quality solutions to its customers. With production lines equipped with state-of-the-art machines from SFS International and Hayes Machines, Dem Steel has further solidified its position in the industry. This investment, which enhances quality, speed, and flexibility in production, positions Dem Steel as an innovative brand in the steel construction systems sector.
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